Process Engineer
Abantu Staffing Solutions Port Elizabeth
REQUIREMENTS
- National Diploma or Bachelor's Degree in Engineering or a related field
- Minimum of 5 years of experience in automotive and engineering, with premium wrapping/ sewing machines, including extensive knowledge of material qualities, is advantageous
- FMEA and RFMEA development and maintenance
- BOM management and auditing
- Problem-solving methodology (8D Tool, Six Sigma, etc.)
- Good MS Word and MS Excel skills
- Technically skilled in product and process design, such as FMEA, Takt time and ergonomics
- Strong communication skills, both verbal and written
- International mindset, with the ability to work in a multi-cultural environment
- English required; other languages are a plus
- Commitment to the highest ethical standards and willingness to adhere to the company's code of ethics and code of management
- Team player
- Responsible for managing the product interface with product development, contributing to the engineering change management process, while supporting continuous improvement and production, and participating in the manufacturing engineering network
- Design, implement, and monitor the production processes, ensuring feasibility, productivity and quality of the products
- Follow the start-up of all premium wrapping/ sewing machines on site to get the standards and best practices
- Prepare the initial samples with the plant and project teams for the final customer according to the quality standards and time schedule
- Put on the control and ensure the stability of production
- Examine the feasibility of all new premium wrapping processes and new products, and validate all improvements before starting production mode
- Train and coach the operators in the plant on processes
- Contribute, in liaison with the maintenance supervisor, to improve the maintenance procedures
- Propose and implement continuous productivity (SMED, CIG) and quality (scrap) improvement actions concerning injection processes
- Manage the technical processes, parameters, and tooling for the relevant processes
- Set and control process parameters
- Lead the QRCI process to investigate quality concerns caused by process and/ or equipment
- Integrate ergonomic principles in equipment and plant layout
- Support maintenance in root cause analysis for equipment failures
- Review of process flow diagrams
- Lead the FMEA process
- Manage the product interface with product development
- Contribute to the engineering change process
- Support continuous improvement activities
- Define and update cycle times in line with planned Takt times
- Define product specifications, and support the tooling and equipment buy-off process with all the relevant stakeholders
- Ensure continuous improvement by capitalising on lessons learnt, and provide best practices using the available tools
- Closely liaise with the division and the BG technology specialist to ensure standards are applied and maintained
- Continuously research changes in technological advancement to keep up with changes
- Strictly adhere to BG and division reporting standards and deadlines
- Support with the services of the equipment
- Be available after-hours to support any process and maintenance issues
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• Support maintenance in root cause analysis for equipment failures.
• Review of Process Flow Diagrams.
• Lead the FMEA process.
• Manage the product interface with Product Development.
• Contribute to the Engineering Change...